First, prepare before work
1. Check the integrity of the equipment: the operator needs to carefully check whether the fastening bolts are loose at all parts of the Automatic Block Making Machine, and whether the lubricating parts are damaged or the oil is insufficient to ensure that the equipment runs in the best condition.
2. Hopper and mold cleaning: Before starting the equipment, the residual material and cementing material in the hopper and mold must be removed to avoid affecting the molding quality. This is especially important for Automatic Cement Block Making machines and Automatic Concrete Block machines, as residues can affect how well the cement or concrete sets.
3. Circuit and button check: make sure that the starting circuit is normal, and the solenoid valve and the operation button are in the correct position. Any circuit failure may lead to abnormal operation of the equipment and even cause safety accidents.
4. Hydraulic oil inspection: the hydraulic oil in the tank should be kept within the specified range, and it should be added in time when it is insufficient. Hydraulic oil is the key to ensure the proper operation of the equipment and must be kept clean and adequate.
5. Oil leakage check: carefully check the oil pipe, hydraulic pump, cylinder and other components to ensure that there is no oil leakage. Oil leakage not only affects the performance of the equipment, but also may cause environmental pollution and security risks.
6. Start the device: After confirming that everything is normal, start the device. After the startup, keep the device running stably to avoid damage to the device caused by frequent startup and shutdown.
Second, work precautions
1. Molding quality monitoring: During the operation of the equipment, the operator should observe the strength and appearance of the molded brick at any time to avoid quality problems such as falling corners, burrs, and fractures. High-quality molding quality is the key to enhance product competitiveness.
2. Temperature rise monitoring: regularly check the temperature rise of bearings, gearboxes and motors to avoid overheating and failure. For Automatic Concrete Block machines, the stable operation of the motor is essential to ensure that the concrete is evenly mixed and formed.
3. Troubleshooting: Do not troubleshoot rotating or running parts when the device is running. Troubleshooting and handling must be performed after shutdown to ensure the safety of personnel and equipment.
4. Mixture treatment: Ensure that the mixture of the mold and the material box is processed before shutdown to avoid rust or blockage of the mold due to long-term bonding. This is especially important for Automatic Cement Block Making machines, as the setting properties of cement require the equipment to be thoroughly cleaned before being shut down.
5. Power off: After confirming that there is no mixture in the device, power off can be performed. After switching off the power supply, ensure that the device stops running completely before performing other operations.
Third, work after shutting down
1. Equipment and environment cleaning: After shutdown, it is necessary to clean the equipment inside and outside and the surrounding environment in time to keep the equipment clean and good working environment.
2. Turn off the power supply and record: Turn off the power input switch of each device and record the work. This helps track equipment health and maintenance history.
3. Equipment maintenance and maintenance: responsible for the daily maintenance, lubrication and safety of the equipment. Regular maintenance and maintenance of equipment can extend the life of equipment and increase productivity.
4. Quality and accident liability: Responsible for raw material moisture, billet production quality and equipment accidents. Operators should pay close attention to the quality of raw materials and abnormal conditions in the production process and take timely measures to ensure product quality and equipment safety.
5. Troubleshooting: The equipment has the right to stop the abnormal phenomenon to deal with the fault. When handling faults, follow the safety regulations to ensure the safety of personnel and equipment.
All operators should keep in mind the above safety operation guidelines and strictly implement them to ensure the safe and efficient operation of Automatic Cement Block Making Machine.
