At Aichen Industry, we are proud to offer Block Making solutions for the construction industry. One of our most advanced and popular machines is the QT6-15 Hydraulic Block Making Machine—a fully automatic, high-efficiency system designed to produce high-quality paver blocks and other concrete blocks.
What is the QT6-15 Hydraulic Block Making Machine?
AS the molds are changeable, this concrete brick machine is able to produce different types of blocks/bricks, and this is a hydraulic machine can produces a stronger block, due to the greater pound pressure applied by the hydraulic system.
The block manufacturer can also realize substantial savings by using less cement. A ratio from 8:1 to 11:1 sand/cement can be achieved. This machine is designed for the manufacturer with a steady year turnover and with a certain number cash to make the factory running.
QT6-15 Paver Blocks machine features:
1.Material and welding
All material and spare parts selected according to international CE standard, Carbon dioxide protection will assure whole line stable running.
2. Electric control system
We selected original Mitsubishi PLC combine with independent machine control system to assure stable and high-efficiency working status.
3.Switches and motor
Switched will use Japan Omron or France Schneider, motor will use Siemens or ABB band.
4.Hydraulic system
The machine adopting the advanced hydraulic molding technology, it can assure the block machine have stable and high-efficiency working status, and the blocks produced are of better quality,larger density and higher strength.
5.Block mould
Our block moulds are made of Q355R manganese steel.Besides the good raw material, precise line cutting technology and 900ºC carburizing heat treatment technology are all adopted in the process of brick moulds production.Then the mould size error can be controlled within 0.002mm . The surface layer of the brick moulds get higher hardness (achieving HRC54-58) and better wear resistance.
6. Vibration system
The machine adopts the special technology to optimize the vibration shaft, so that the proportion of vibration is covered in the whole surface range, so the product quality is greatly improved and the noise is effectively reduced. The machine's unique fixed platform design forms can improve the molding speed and dimensional accuracy.
How to produce paver blocks?
Raw material
The first step in the Masa block machine production process is the preparation of raw materials. Cement, sand, aggregatesand water are carefuly measured and mixed in correct proportions. This ensures that the blocks produced have the desiredstrength and durability. The raw materials mixture is then fed into the block machine for further processing.
Mixing
Once the mixture is adequately prepared, you must ensure your concrete block making machine works. Check if the vibration frequency is between 2,800 to 4,500 RPM, the hydraulic pressure is set for high compression, and the cycle time is between 11 to 25 seconds per operation.
Vibration
Once the raw materials are ready, they are transferred to the block machine, where the actual block formation takesplace. The machine uses hydraulic pressure and vibration to compress and shape the mixture into blocks of uniform sizeand density. The blocks are then moved along the conveyor belt for curing.
Stacking and cubering
It automates the packaging, storing, and handling of finished products on the production line, providing a fast, accurate, and reliable alternative to manual labor. There are two types available: ordinary stacking machines and large stacking machines.
For more information please contact our sales team by whatsapp +8618824398525
